{"id":7518,"date":"2020-07-10T08:46:07","date_gmt":"2020-07-10T15:46:07","guid":{"rendered":"http:\/\/www.davina.us\/blog\/?p=7518"},"modified":"2020-07-10T08:46:07","modified_gmt":"2020-07-10T15:46:07","slug":"assiut-mask-project-part-2-materials-prep","status":"publish","type":"post","link":"https:\/\/www.davina.us\/blog\/2020\/07\/assiut-mask-project-part-2-materials-prep\/","title":{"rendered":"Assiut Mask Project: Part 2 – Materials Prep"},"content":{"rendered":"

\"\"After I made an estimate of how much assiut I have available, I calculated how many masks I could make with my in-house supply of scraps, parts, and leftover pieces.\u00a0 I estimated I could make about 50 masks, so I took orders up to that point, and then started a “wish list” just in case I hand enough for a few more.<\/p>\n

Once I gathered all of the necessary materials and supplies, it was time to get to work prepping the various bits and pieces to streamline the construction process.\u00a0 If I’m making one piece, or a few things, I will often just cut, sew, and finish all in one flow.\u00a0 But because I am making more than 50 masks, I wanted to prep the materials in a batch. Planning an assembly line for these masks will reduce the number of times I have to change the thread color in my machine.<\/p>\n

\"\"Wire Prep<\/h2>\n

To help these masks conform to the unique contours of each face, I use a length of wire in a casing that goes over the bridge of the nose. I’ve experimented a bit with the wire I had on hand and decided that 1mm or 18 gauge silver-toned jewelry craft wire works the best. I ordered a large spool<\/a>\u00a0via Amazon. I chose solid aluminum that will be easy to handle and resists tarnishing and rust.<\/p>\n

After examining my samples, I decided that 6″ was not only a comfortable length, it was easy to cut using\u00a0a 6″ ruler and a pair of side-cutting pliers. I have large hands, so I have a pair similar to these pliers.<\/a>\u00a0 Once all 50 pieces were cut, I used a large pair of round nose pliers<\/a> or rosary pliers to put a loop on both ends of the wire. This helps the wire move smoothly through the casing and prevents it from poking the wearer.<\/p>\n

If you don’t have jewelry tools in your arsenal, I recommend starting out with a simple affordable kit like this one<\/a> or this one<\/a>.\u00a0 A cheap and cheerful set will allow you to experiment and figure out what you really like and need.\u00a0 I started with an affordable kit from Michaels that I still keep around for when I have friends over.\u00a0 But I’ve slowly upgraded to more premium quality and larger sized tools over the years.<\/p>\n

Elastic Prep<\/h2>\n

The next mission was to prep the elastic for the ear loops.\u00a0 For my adult size pattern, I use 5″ elastic for the loops.\u00a0 I already had a large spool of 1\/4″ or 6mm black elastic on hand so I just grabbed out the spool and started cutting. When it’s time to restock I’ll just repurchase this 50-yard spool<\/a>.\u00a0 My brother who runs Wicked Mojo Designs<\/a> uses this same size elastic for his wooden finger cymbals and he prefers to search out deals on eBay.<\/p>\n

\"\"Cutting Cotton Base Fabric<\/h2>\n

The next project on the agenda is cutting out the cotton base fabrics that will line the assiut masks.\u00a0 While I’m going to fussy-cut the assiut to get the maximum amount of silver into each mask, the goal with the base fabric is to maximize the number of masks, minimize the waste and still preserve the appropriate grainline.<\/p>\n

The tools I use for cutting include:<\/p>\n